Qin-Tech Automatic Aerogel Encapsulation Production Line: Full Process and High Precision Technology from Core Material to Finished Product

In high-tech materials, aerogel stands out for its excellent thermal insulation and lightweight properties. With its advanced fully automated aerogel encapsulation production line, Qin-Tech has demonstrated its ingenuity and technical strength in every step from core material preparation to finished product production. Today, let's walk into this production line and analyze its mystery.

1. the process: fine every step, casting high quality

Qin-Tech’s aerogel encapsulation production line starts from the feeding of aerogel core material and then embarks on the journey to perfection. The whole process includes aerogel core material loading → leveling and pressure preservation → brushing treatment agent → automatic cutting → aerogel assembly → automatic vacuum encapsulation → appearance inspection → product thickness measurement → adhesive backing → point counting and bundling. Each step is carefully designed to ensure that each piece of aerogel product can reach the optimal state.

Leveling and Pressure Maintenance: Through precise mechanical devices, the aerogel core material is leveled to ensure its flatness and stability in subsequent processing.

Brushing treatment agent: The application of a special treatment agent enhances the combination of aerogel and other materials, laying a solid foundation for assembly.

Automatic cutting and assembly: High-precision automated equipment ensures accurate cutting dimensions, and the assembly process is seamless, demonstrating Qin-Tech's deep expertise in automated production.

Vacuum encapsulation: The encapsulation is carried out in a vacuum environment, which effectively isolates the air and protects the excellent performance of the aerogel from being affected.

2. Intelligent production: cost reduction and efficiency, safety, and environmental protection.

Qin-Tech aerogel encapsulation production line not only realizes a high degree of automation but also integrates intelligent elements. The fully automated production line only requires manual labor to feed the material to the silo on demand, which greatly reduces the labor cost and improves the production efficiency. At the same time, each station on the production line is installed with safety light grids, effectively enhancing the safety of the working environment.

Qin-Tech also spares no effort in environmental protection. For the stations that are prone to dust generation, a closed dust filtration system is adopted to ensure that the dust generated during the production process is effectively controlled to protect the products and the environment from pollution.

3. High-precision inspection and humanized operation

To ensure the excellent quality of the products, the Qin-Tech production line is equipped with ten sets of high-precision CCDs, these advanced visual inspection equipment ensures that the placement accuracy of the laminating film reaches the ultimate. Both assembly precision and placement precision are controlled within ±0.2MM, demonstrating Qin-Tech's ultimate pursuit of quality.

In addition, the production line also provides Chinese and English operation interfaces, and the efficient human-machine interface design makes the operation simple and intuitive. Even ordinary workers can easily get started, which greatly reduces the technical requirements for operators and improves the overall operational efficiency.

4. Excellent production capacity and yield rate

Qin-Tech aerogel encapsulation production line has won wide recognition in the market for its excellent production capacity and yield rate. The integrated capacity of the whole line is as high as ≥1400PCS/H, and the yield of the whole line is ≥97%, which is not only a strong proof of Qin-Tech's technical strength but also the best return to the customers' trust.

From the core material to the finished product, the Qin-Tech aerogel encapsulation production line has opened up a broader space for applying aerogel materials with its exquisite craftsmanship, intelligent production, high-precision testing, and excellent production capacity and yield. In the future, Qin-Tech will continue to uphold the spirit of innovation, promote the aerogel industry to a higher level, and contribute more to the progress of science and technology and social development.