What are the advantages of the Qin-Tech swell-pad (aerogel) encapsulation production line?

I. Highly automated and intelligentized

①Full-automatic production: Qin-Tech swell-pad (aerogel) encapsulation production line realizes the automation of the whole process from the loading of aerogel core material to the release of finished products, including leveling and pressure preservation, brushing of treatment agent, automatic cutting, assembling, vacuum encapsulation, appearance inspection, product thickness measurement, applying backing adhesive, and point counting and bundling, etc., which almost eliminates the need for human intervention, and requires manual intervention only in the link of line changing and loading. This high degree of automation not only reduces labor costs but also improves production efficiency.

② Intelligent operation: the production line is equipped with an advanced intelligent control system, which can monitor the production status in real-time and ensure the stability and reliability of the production process. At the same time, the intelligent operation also reduces the technical requirements for operators, making it easy for ordinary workers to get started.

II. High precision and excellent quality

①High-precision production: Qin-Tech production line adopts high-precision automated equipment in key processes such as cutting, assembling, and encapsulating, which ensures the consistency and precision of the products. Its assembly and placement precision reach ±0.2mm, a leading level among similar equipment.

②High quality guarantee: Each link on the production line is carefully designed to ensure the excellent quality of the final product. At the same time, the production line is also equipped with high-precision CCD and other visual inspection equipment to further enhance the stability of product quality.

III. High Efficiency and Productivity

① High-efficiency production process: Qin-Tech production line realizes the optimization of the production process and Efficient operation. Seamless connection between each process reduces waiting time and waste of resources.

② High capacity performance: According to the latest data, the integrated capacity of the Qin-Tech production line is as high as 1,400PCS/H (some data shows 1,200PCS/H, but the latest data is more accurate), which is a first-class production capacity in the industry and can meet the market demand for aerogel packaging products.

IV. Flexibility and Adaptability

①Flexible production mode: The equipment composition of the Qin-Tech production line is flexible, and each process can either be linked to a common production line or work independently. This flexibility enables the production line to easily cope with the production needs of different products and improves the versatility and adaptability of the production line.

② Diversified product support: the production line supports the production of various aerogel insulation mats, including pre-oxygenated fiber mats, glass fiber paper, ceramic fiber paper, organic foam, etc., or aerogel silica, alumina, and so on. This diversified product composition allows the production line to adapt to more types of aerogel encapsulation needs.

V. Low failure rate and high yield

①Low failure rate: The qin-Tech production line focuses on the stability and reliability of the equipment during the design and manufacturing process, and the equipment misjudgment rate and failure rate are lower than the industry average, which ensures the continuity and stability of production.

High yield rate: Thanks to the use of high-precision equipment and a strict quality control process, the yield rate of the entire Qin-Tech production line is up to more than 97%, providing customers with high-quality products and services.